Principal Process Engineer, Additive Manufacturing Job at Medtronic, Warsaw, IN

  • Medtronic
  • Warsaw, IN

Job Description

Medtronic seeks a Principal Process Engineer for additive manufacturing to lead technical development of metal additive processes, particularly laser-based powder bed fusion. The role focuses on process optimization, material characterization, and scaling manufacturing capabilities across the operations network from the Warsaw, Indiana facility.

Responsibilities

  • Develop and maintain technical expertise in metal additive manufacturing and material characterization
  • Lead process optimization and experimental evaluations using DOE methodologies
  • Coordinate technology feasibility testing at vendor and internal Medtronic facilities
  • Communicate technical capability assessments and manufacturing strategy to leadership
  • Provide mentorship to junior engineering staff and influence manufacturing strategies

Requirements

  • 7+ years experience with bachelor's degree or 5+ years with advanced degree
  • Deep expertise in metal additive manufacturing and laser powder bed fusion processes
  • Hands-on experience with advanced materials characterization methods (Micro-CT, SEM, fractography)
  • Proficiency in design of experiments, statistical analysis, and data interpretation
  • Familiarity with design controls and medical device product development cycles
  • Ability to manage multiple projects and collaborate with global technical teams

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